Description
Repair & reinforcement system of concrete structures using CFRP plates
Uses
Nitoplate FRC is a system for repair and reinforcement of concrete structure with use of CFRP plate consisting of unidirectional carbon fiber sheet and epoxy resin.
Advantages
- Very high strength
- Improves flexural and shear strengths
- Excellent fatigue resistance
- Fast installation giving quick return to service
- Non-corroding: can be used in a variety of chemical/corrosive environments
- Proven history with many overseas applications
- No addition of dead load: adds minimal weight to the structural dimensions
- Ease of use: very light, allowing use in areas of difficult access
Specification
Where indicated on the contract drawings, the carbon fibre reinforced plates consisting of unidirectional carbon fibre
Properties
All values are listed for the reinforcing fiber and are typical.
Adhesive | ||
Pot life | : | 40 minutes @ 35°C |
Setting time | : | 8 hours @ 35°C |
Mix ratio | : | Base:Hardener (3:1) |
Nitoplate FRC | ||
Thickness | : | 1.3 mm (+10% tolerance) |
Width | : | 50 mm |
Tensile elasticity | : | > 1.65 x 106 N/mm2 |
Tensile strength | : | > 3000 N/mm2 |
Instructions for use
Please refer to detailed method statement for preparation, mixing and application instructions of Nitoplate FEZ adhesive and Nitoplate FRC.
Estimating
Supply
|
sheet dipped in epoxy resin and cured to form high strength carbon fibre plates, providing tensile strength higher than
3,000 N/mm2 and tensile elasticity greater than 1.65X 106 N/mm2, shall be Nitoplate FRC supplied by Fosroc.
Description
A Single CFRP plate corresponds to six plies of carbon fiber sheet with regard to rigidity and is highly effective for repair and reinforcement. In the case of larger number of plies and vertical installation, it is possible to reduce work load by omitting the impregnation of liquid resin into fiber sheets at work site. Instead of adhesive resin, high-viscosity adhesive agent, Nitoplate FEZ adhesive*, is used which results in lesser resin drip. The strength and modulus per unit width of CFRP plate is higher than that of carbon fiber sheet. Hence, it provides the opportunity to reduce the number of CFRP plates being installed as it can be applied in alternative lengths, leaving spaces in between.
Technical support
Fosroc offers a comprehensive range of high performance, high quality repair, maintenance and construction products. In addition, Fosroc offers a technical support package to specifiers, end users and contractors, as well as on site technical assistance in locations all over the world.
Coverage
Nitoplate FRC | : | 65 mm2 unit area |
Nitoplate FEZ adhesive | : | 6 kg/m2 @ 4 mm thickness |
Storage
Nitoplate FRC has a semi-permanent shelf life, if kept in a dry store away from sunlight and UV rays.
Precautions
Health and safety
Nitoplate FEZ adhesive should not come in contact with skin or eyes, or be swallowed. Ensure adequate ventilation and avoid inhalation of vapours. Some people are sensitive to resins, hardeners and solvents. Wear suitable protective clothing, gloves and eye protection.
If working in confined areas, suitable respiratory equipment must be used.
Nitoplate FRCÖ
The use of barrier creams provides additional skin protection. In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. In case of skin contact with Nitoplate FEZ adhesive, remove immediately with resin removing cream followed by washing with soap and water.
Do not use solvent. In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice. If swallowed, seek medical attention immediately. Do not induce vomiting.
For further information, refer to the Product Material Safety Data Sheet.
The Right Chemistry for Construction
Fosroc is one of the world’s major manufacturers of advanced technology chemical based products for the construction and refurbishment industries. It operates internationally through a network of operating companies, licensees, distributors and agents.
Having over 70 years experience and using global resources for research and technical development, Fosroc has built a substantial worldwide reputation in manufacturing the most comprehensive range of high performance construction chemicals:
- Concrete admixtures
- Surface treatments
- Grouts and anchors
- Concrete repair
- Industrial flooring
- Protective coatings
- Joint sealants
- Waterproofing
- Adhesives
- R.P Structural Strengthening
- Specific building products
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